Project Overview
The workpiece is large and lightweight but prone to deformation. Manual support provides unstable orientation, while tilting and precise positioning are also required before assembly.
The AUREK solution uses large-format vacuum tooling to distribute force evenly across multiple points, eliminating manual support of large parts and improving tilting and alignment stability.
Key Parameters / Solution Details
| Workpiece | Automotive Headliners / Large Interior Trim Parts |
|---|---|
| Reference Weight | Lightweight Large-Format Parts |
| Equipment Configuration | Column-Mounted Pneumatic Industrial Manipulator |
| Tooling Type | Large-Format Vacuum Gripper |
| Required Motion | Vacuum gripping, lifting, horizontal travel and tilt positioning |
| Industries | Automotive Interiors, Final Assembly and Assembly Lines |
Application Challenge
- Headliners are large and have low rigidity, so manual support can cause dents or deformation.
- Pre-assembly tilting and precise alignment are required, while manual handling provides unstable orientation control.
- Repeated lifting of large parts causes operator fatigue and unstable cycle times.
AUREK Solutions
- Large-format vacuum tooling distributes force evenly across multiple points to protect the workpiece surface.
- The Pneumatic Industrial Manipulator carries the workpiece weight, while the operator only guides and positions it.
- A tilting mechanism integrates pick-and-place, pre-assembly tilting and alignment.
Solution Value
- Reduce manual lifting effort and deformation risk for large interior parts.
- Improve stability and consistency in flip assembly.
- Suitable for replication across flexible interior-assembly workstations serving multiple vehicle models.
Frequently Asked Questions
Will vacuum handling damage the headliner surface?
Large-format, multi-point vacuum gripping distributes force, while cup material can be selected for the workpiece to reduce surface-marking risk.
Can one gripper accommodate headliners for different vehicle models?
Adjustable or quick-change vacuum tooling can be designed for a defined size range to support flexible multi-model production.
What information should I provide?
Provide the headliner dimensions, weight, surface material, tilting angle and assembly-motion requirements.