Solution Overview
Heavy-load handling equipment cannot be selected on maximum capacity alone. Workpiece center of gravity, handling distance, pick-and-place heights, tilting motions, surface condition and on-site installation space must also be considered.
AUREK can customize the Pneumatic Industrial Manipulator configuration and tooling to the application, aligning the solution with actual production needs.
Key Parameters / Solution Details
| Suitable Weight Range | Medium-to-heavy workpieces of 50 kg, 100 kg or more; final selection depends on the application |
|---|---|
| Key Parameters | Weight, Dimensions, Center of Gravity, Lifting Height, Working Radius and Cycle Time |
| Common Workpieces | Motor Stators, Automotive Seats, Sheet-Metal Parts, Sheet Materials, Box-Type Products, High-Temperature Castings and Equipment Components |
| Equipment Configuration | Column-mounted, overhead-mounted, mobile-base and rail-mounted |
| Tooling Type | Vacuum Cups, Mechanical Grippers, External Clamps, Lifting Hooks, Expanding Shafts and Tilting Tooling |
Why Long-Term Manual Handling Is Not Recommended
- High physical demand leads to operator fatigue.
- For heavy workpieces, placement accuracy and consistency can decline.
- Products may be impacted, deformed or surface-damaged.
- Safety risks such as dropped loads, pinching and collisions are higher.
How AUREK Pneumatic Industrial Manipulators Address the Challenge
- The equipment carries the workpiece weight; the operator only guides its direction.
- Dedicated tooling improves gripping stability and workpiece protection.
- Select column-mounted, overhead-mounted or mobile-base installation to suit the site.
- Supports compound motions including tilting, rotation, lifting and transfer across workstations.
Information Required Before Selection
- Workpiece weight, dimensions, center of gravity, material and surface condition.
- Whether tilting, rotation or precise positioning is required.
- Handling distance, lifting height and workstation space.
- On-site air supply, power supply, equipment interference and production cycle time.
Frequently Asked Questions
Does a 100 kg workpiece always require a heavy-duty manipulator?
Not necessarily. The center of gravity, motion path, working radius and safety factor must be evaluated together.
What is the difference between a Pneumatic Industrial Manipulator and an industrial robot?
A Pneumatic Industrial Manipulator emphasizes operator assistance and flexible operation, while industrial robots are better suited to standardized, highly repetitive and highly automated production lines.
Is it suitable for only one or two workstations?
Yes. Select column-mounted for a fixed workstation, evaluate overhead-mounted where floor space is limited, and evaluate mobile-base when multiple workstations share the equipment.