This table is used for daily pre-start-up inspection and abnormal record of the equipment. It is recommended to print and post it near the equipment, or file it as a team equipment inspection record.
⚠ Safety Tips:Please confirm that the workpiece has been stabilized or unloaded before inspection; if you find abnormal noise, loose structure, cracks, brake failure, clamp cannot be released, equipment lifts on its own, etc., you should immediately stop using it and contact the person in charge of the site or the manufacturer for processing. Non-professionals are not allowed to dismantle or modify the pneumatic lines, load-bearing structures and safety protection devices.
01Equipment and inspection information
| Project | Details |
|---|---|
| Customer/Factory | (fill in) |
| Equipment name | Pneumatic Industrial Manipulator/pneumatic balancing crane |
| Equipment number | (fill in) |
| Installation station | (fill in) |
| Inspection date | ___ year ___ month ___ day |
| shift | □Morning □Noon □Late |
| Inspection personnel | (fill in) |
| On-site person in charge | (fill in) |
| Equipment status | □Normal □Shut down □To be repaired |
| Air-Supply Pressure | ___ MPa |
| Rated load | ___ kg |
| Tooling Type | □Clamp □Vacuum □Hook □Inner support □Others |
02Daily pre-start inspection list
It is recommended to complete it before the first piece of each shift, and check it after printing.
| No. | Check site | Check content | Judgment criteria | Result | Exception records/treatment measures |
|---|---|---|---|---|---|
| 01 | On-site environment | Check whether there are people, obstacles, oil on the ground or debris within the working radius. | The working area is clean, the passages are clear, and there is no obvious interference. | □Passed □Abnormal □N/A | |
| 02 | Equipment appearance | Check whether the column, main arm, auxiliary arm, bracket and outer cover are deformed, bruised or abnormally worn. | No obvious deformation, cracking, impact marks and abnormal wear. | □Passed □Abnormal □N/A | |
| 03 | base/foot | Check the base fit, anchor bolts, embedded parts or mobile base locking status. | The base is stable; the bolts are not loose; the mobile base is locked reliably. | □Passed □Abnormal □N/A | |
| 04 | Load-Bearing Connections | Check the main load-bearing bolts, pins, circlips, cotter pins and connecting flanges. | All connections are complete, no loose, missing, or obvious wear. | □Passed □Abnormal □N/A | |
| 05 | rotating joint | Push the manipulator gently and check the rotation status of the main joint, middle joint, and front joint. | The rotation is smooth, without jamming, abnormal noise, obvious shaking or excessive gaps. | □Passed □Abnormal □N/A | |
| 06 | joint brake | Check that each joint brake and its button or knob function correctly. | The braking response is normal and there is no obvious drift after locking. | □Passed □Abnormal □N/A | |
| 07 | lifting balance | Trial lift without load and observe whether it rises, falls or vibrates on its own. | In the no-load state, the balance is stable, the lifting and lowering are smooth, and there is no abnormal sinking. | □Passed □Abnormal □N/A | |
| 08 | Air-Supply Pressure | Check the coupler/pressure gauge to confirm the air supply pressure and fluctuations. | The pressure is stable and usually not lower than the equipment requirements; there are no abnormal fluctuations. | □Passed □Abnormal □N/A | |
| 09 | Filter pressure reducing valve | Check the filter cup for water accumulation, oil stains, cracks and drainage status. | There is no excess water accumulation in the filter cup; there is no damage; drainage is completed when necessary. | □Passed □Abnormal □N/A | |
| 10 | Air Tubing and Fittings | Check whether the air line in the sports area is bent, worn, bulging, leaking or falling off. | The air line is intact and the joints are securely connected and will not be pulled during movement. | □Passed □Abnormal □N/A | |
| 11 | Control Handle | Check buttons, handles, knobs, markings and hose/tube retention. | The buttons rebound normally, the markings are clear, and the armrests are not loose. | □Passed □Abnormal □N/A | |
| 12 | tooling connection | Check the clamp connecting flange, quick-change structure, lifting points, positioning pins and fasteners. | The clamp connection is firm, there are no cracks in the hanging points, and the quick-change locking is reliable. | □Passed □Abnormal □N/A | |
| 13 | Clamping / Vacuum / Release | Test clamping and release without load; check the suction cup, vacuum gauge and filter of vacuum type. | The clamping and release are in place; the suction cup is not damaged; the vacuum is established and released normally. | □Passed □Abnormal □N/A | |
| 14 | Limit protection / trial operation | Check the limit, anti-collision block, and anti-falling structure, and complete a no-load or low-load test run. | The limit is effective; there is no interference in the path; the action is stable and the operating position is safe. | □Passed □Abnormal □N/A |
03Weekly/monthly inspection recommendations
Suitable for maintenance teams or equipment managers.
| cycle | Inspection items | Inspection Details | Recommended Action |
|---|---|---|---|
| Weekly | Load-bearing bolts and welding parts | Check whether the main bracket, arm, base, and clamp connections are loose, cracked, or desoldered. | If looseness is found, stop the machine immediately and tighten it; if cracks or desoldering are found, stop use and contact the manufacturer. |
| Weekly | Rotary joints and bearings/bushings | Check whether the rotation is smooth and whether there is any abnormal noise, enlarged gap or eccentric wear. | Record abnormal locations; arrange maintenance, adjustment or replacement of worn parts if necessary. |
| Weekly | Air hose, drag chain and motion wiring harness | Check whether the movement path is pulled, scratched, or bent, and whether the fixing clip is loose. | Re-fix and leave enough room for movement, and replace the damaged air line or sheath. |
| Weekly | Fixture wear parts | Check whether the jaw pads, suction cups, hooks, positioning blocks, and anti-scratch pads are worn or aged. | Replace the component when wear compromises gripping safety; never operate it in a degraded condition. |
| Monthly | Braking and limiting system | Check the joint brakes, mechanical limits, anti-collision blocks, anti-separation pins and safety protection actions. | Adjust or replace failed parts and confirm that locking and limiting are reliable. |
| Monthly | Overall balance and scope of work | Check no-load/load balance, working radius, lift stroke and path interference. | After the workpiece or workstation changes, the plan and fixture need to be re-evaluated. |
| Monthly | Nameplates and warning signs | Check whether the rated load, operating instructions, and safety warnings are clear and complete. | If the mark is missing or unclear, it should be added to prevent misoperation. |
04Exception records and signatures
Abnormalities found must be recorded and followed up to close the loop.
| Date/Shift | Abnormal parts | Exception description | Temporary measures | Whether to shut down | Performed by / Verified by |
|---|---|---|---|---|---|
Inspection conclusion: □ Can be used normally □ Requires observation for use □ Shut down for processing □ Manufacturer/maintenance personnel have been notified
Signature of the inspection person: ＿＿＿＿ Team leader confirmation: ＿＿＿＿ Maintenance confirmation: ＿＿＿＿＿ Date: ＿＿＿＿
Signature of the inspection person: ＿＿＿＿ Team leader confirmation: ＿＿＿＿ Maintenance confirmation: ＿＿＿＿＿ Date: ＿＿＿＿