Applicable to Pneumatic Industrial Manipulators / Pneumatic Balancers / Vacuum Lifters / Articulating Jib Cranes / Custom Tooling
For pre-installation information confirmation, concept evaluation, site measurement, and installation preparation
| Project | Details |
|---|---|
| Document No. | AUREK-FRM-INS-001 |
| Version | V1.0 |
| Instructions | Enter the required parameters in the corresponding fields. Mark the applicable options with a √ in the □. |
| Applicable Stage | Pre-sales plan confirmation/on-site measurement/review before shipment/pre-installation preparation |
| Instructions: This checklist helps the customer and engineers confirm workpiece parameters, installation configuration, site space, air-supply conditions, logistics conditions, and tooling requirements in advance. The actual equipment solution, installation requirements, and foundation requirements are subject to the final technical solution and on-site verification. |
First: Customer and Project Information
| Confirm items | Fill in the content |
|---|---|
| client company | |
| Contact person | |
| Contact number | |
| Project address | |
| Equipment purpose | □ Workpiece handling □ Loading and unloading □ Turning □ Assembly assistance □ Stacking □ Others: |
| Estimated installation time | |
| Is it a new production line? | □ Yes □ No |
| Is an on-site survey required? | □ Yes □ No |
Section Two — Workpiece Information Confirmation
| Confirm items | Fill in the content |
|---|---|
| workpiece name | |
| Unit Weight | ________ kg |
| Maximum Dimensions | Length ________ mm × Width ________ mm × Height ________ mm |
| workpiece material | □ Metal □ Carton □ Plastic □ Glass □ Plate □ Others: |
| surface state | □ Smooth □ Rough □ Oily □ Porous □ Easy to deform □ High temperature □ Others: |
| Is mechanical gripping permitted? | □ Yes □ No |
| Is vacuum gripping permitted? | □ Yes □ No |
| Do you need anti-scratch protection? | □ Yes □ No |
| Does it need to be flipped? | □ 0° □ 90° □ 180° □ Others: |
| Is precise positioning required? | □ Yes □ No |
| Handling Cycles per Shift | ________ cycles/shift |
Three. On-Site Workstation and Motion Verification
| Confirm items | Fill in the content |
|---|---|
| Pickup Height | ________ mm |
| Placement Height | ________ mm |
| Maximum lifting height | ________ mm |
| Horizontal handling distance | ________ mm |
| Working radius requirements | ________ mm |
| Does the transfer path cross over other equipment? | □ Yes □ No |
| Must the manipulator reach inside equipment for pickup or placement? | □ Yes □ No |
| Are there any obstacles? | □ Yes □ No; Obstacle description: |
| Operator position | □ Left □ Right □ Front □ Others: |
| Expected operation | □ Button □ Handle □ Two-hand button □ Automatic clamping □ Others: |
Fourth: Installation-Configuration Confirmation
| Select the proposed site installation configuration: □ Column-mounted □ Mobile-base □ Overhead-mounted □ Rail-mounted □ Cantilever-crane-supported □ Other custom configuration: ________ |
|---|
4.1 Requirements for Column-Mounted Installation
| Confirm items | Requirement/Fill in | Remarks |
|---|---|---|
| Is the floor concrete? | □ Yes □ No | |
| concrete thickness | ________ mm | |
| Are there voids or cracks in the floor? | □ Yes □ No | |
| Are expansion anchors permitted? | □ Yes □ No | |
| Is the ground flat? | □ Yes □ No | |
| Is maintenance space reserved around the equipment? | □ Yes □ No | |
| Recommended note: Column-mounted equipment normally requires a stable concrete foundation. Specific foundation requirements must be confirmed based on equipment load, arm length, installation configuration, and site conditions. |
4.2 Requirements for Overhead/Rail-Mounted Installation
| Confirm items | Requirement/Fill in | Remarks |
|---|---|---|
| Overhead Support Structure | □ Steel beam □ Concrete beam □ Truss □ Others: | |
| Installation height | ________ mm | |
| Has the overhead load-bearing capacity been verified? | □ Yes □ No | |
| Do overhead cranes, utilities, or lighting create interference? | □ Yes □ No | |
| Is welding or drilling permitted? | □ Yes □ No | |
| Is rail travel required? | □ Yes □ No |
Fifth: Compressed-Air Supply and Electrical Power
| Confirm items | Fill in the content |
|---|---|
| Is there compressed air on site? | □ Yes □ No |
| Air-Supply Pressure | ________ MPa |
| Air-Supply Connection Location | Approximately ________ mm from the device |
| Is the air supply stable? | □ Yes □ No |
| Is compressed air dry and clean? | □ Yes □ No |
| Is an additional filter-regulator required? | □ Yes □ No |
| Is electrical power required? | □ Yes □ No |
| Power specifications | □ 220V □ 380V □ Others: |
| Recommended note: Pneumatic Industrial Manipulators normally require a stable supply of clean, dry compressed air. If the site air supply contains water or oil, or if pressure fluctuates significantly, additional filtration and pressure stabilization should be provided in advance. |
Section Six — Site Clearances and Interference Confirmation
| Confirm items | Fill in the content |
|---|---|
| Workstation Width | ________ mm |
| Workstation Depth | ________ mm |
| Clear Height | ________ mm |
| Aisle Width | ________ mm |
| Access Door Width | ________ mm |
| Access Door Height | ________ mm |
| Is there any interference from surrounding equipment? | □ Yes □ No |
| Are there pipelines and cable trays above? | □ Yes □ No |
| Are there trenches, slopes or steps on the ground? | □ Yes □ No |
| Is it accessible by forklifts or lifting equipment? | □ Yes □ No |
Seventh: Logistics and Installation Conditions
| Confirm items | Fill in the content |
|---|---|
| Can a truck arrive at the site? | □ Yes □ No |
| Unloading method | □ Forklift □ Driving □ Labor □ Others: |
| Are lifting facilities available? | □ Yes □ No |
| Is secondary on-site handling required? | □ Yes □ No |
| Can the production line be stopped in the installation area? | □ Yes □ No |
| Installable time period | □ Day □ Night □ Weekend □ Others: |
| Are site-entry procedures required? | □ Yes □ No |
| Is construction safety training required? | □ Yes □ No |
Eight. Safety and Environmental Checks
| Confirm items | Fill in the content |
|---|---|
| Is the site exposed to high temperatures? | □ Yes □ No |
| Are dust, oil contamination, or water vapor present? | □ Yes □ No |
| Is this a hazardous/explosion-protected area? | □ Yes □ No |
| Are there cleanliness requirements? | □ Yes □ No |
| Is anti-static required? | □ Yes □ No |
| Do you need anti-scratch and anti-indentation protection? | □ Yes □ No |
| Do pedestrians and vehicles share the operating area? | □ Yes □ No |
| Are safety fences or warning signs required? | □ Yes □ No |
Section Nine — Tooling Plan Confirmation
| Confirm items | Fill in the content |
|---|---|
| Recommended Tooling Type | □ vacuum cup □ Clamp □ Hook □ Inner support □ Magnetic suction □ Customized |
| Is quick-change tooling required? | □ Yes □ No |
| Is a flipping mechanism required? | □ Yes □ No |
| Do you need anti-drop protection? | □ Yes □ No |
| Is loss-of-air protection required? | □ Yes □ No |
| Are locating pins or guide structures required? | □ Yes □ No |
| Are indentations permitted on the workpiece contact surface? | □ Yes □ No |
Section Ten — On-Site Photo Requirements
| The customer should provide at least the photographs listed below. Photographs should show the workpiece, workstation, pickup and placement positions, installation foundation, overhead space, air-supply connection, and site access route. Simple dimensions or a site sketch will improve the accuracy of concept evaluation. |
|---|
| No. | Photo content | Is it provided? | Remarks |
|---|---|---|---|
| 1 | Overall View of Workpiece | □ Yes □ No | |
| 2 | Workpiece Pickup Location | □ Yes □ No | |
| 3 | Workpiece Placement Location | □ Yes □ No | |
| 4 | Wide-Angle View of Workstation | □ Yes □ No | |
| 5 | Foundation/Floor | □ Yes □ No | |
| 6 | Overhead Clearance | □ Yes □ No | |
| 7 | Surrounding Equipment/Interference | □ Yes □ No | |
| 8 | Air-Supply Connection | □ Yes □ No | |
| 9 | Site Access Route | □ Yes □ No | |
| 10 | Dimensioned Photograph/Sketch | □ Yes □ No |
Section Eleven — Final Pre-Installation Confirmation
| Confirm items | Is it done? | Remarks |
|---|---|---|
| Workpiece information confirmed | □ Completed | |
| Workstation and motion requirements confirmed | □ Completed | |
| Installation configuration confirmed | □ Completed | |
| Foundation or overhead support conditions confirmed | □ Completed | |
| Air-supply pressure and connection confirmed | □ Completed | |
| Electrical power requirements confirmed | □ Completed | |
| Preliminary tooling type confirmed | □ Completed | |
| Site clearances and interference confirmed | □ Completed | |
| Production shutdown schedule confirmed | □ Completed | |
| Customer Site Representative | □ Completed |
Contact number
AUREK Representative
Confirmation date
Installation manager
Estimated installation date
Remarks
Note: This checklist is used to confirm information before installation and is not a final installation drawing or construction method statement. Foundation load capacity, overhead suspension, rail installation, special environments, and safeguards must be jointly confirmed by the customer's site representative, AUREK engineers, and qualified third-party professionals where required.