AUREK · Engineering resources
Selection methods, installation requirements, operating procedures and maintenance points for pneumatic industrial manipulators. Common forms can be downloaded and filled in; engineering studies describe design and verification methods.
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The four most-used documents for selection, quotation, operation and inspection. Read them online, or download to print and fill in.
Selection and SolutionsAUREK-RC-SL-001Downloadable
Selection methods for total load, working envelope, lifting stroke, tooling and installation, with application information and design-comparison points organized around representative workpieces.
Selection and SolutionsAUREK-RC-RFQ-001Downloadable
Record workpiece, motion, cycle-time, installation and utility data in consistent fields, with separate entries for multiple applications, to support enquiries and preliminary engineering assessment.
Operation and TrainingAUREK-RC-UM-001Downloadable
Operating requirements organized by equipment structure, installation and commissioning, operation, maintenance and troubleshooting, retaining project parameters and safety requirements for training and site reference.
Maintenance and TroubleshootingAUREK-RC-MT-001Downloadable
Pre-start and periodic inspection items with records of abnormalities, corrective actions and responsible-person signatures. The form can be printed for team checks, shift handover and maintenance filing.
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57 resources
Selection and SolutionsAUREK-RC-SL-001Downloadable
Selection methods for total load, working envelope, lifting stroke, tooling and installation, with application information and design-comparison points organized around representative workpieces.
Operation and TrainingAUREK-RC-UM-001Downloadable
Operating requirements organized by equipment structure, installation and commissioning, operation, maintenance and troubleshooting, retaining project parameters and safety requirements for training and site reference.
Installation and AcceptanceAUREK-RC-IN-001Downloadable
Check installation information for the workpiece, motions, foundation, utilities and safety conditions, with supporting site photographs and responsible-person records for design assessment and installation preparation.
Maintenance and TroubleshootingAUREK-RC-MT-001Downloadable
Pre-start and periodic inspection items with records of abnormalities, corrective actions and responsible-person signatures. The form can be printed for team checks, shift handover and maintenance filing.
Maintenance and TroubleshootingAUREK-RC-ME-001Downloadable
Match mechanical fault symptoms to checks of the arms, joints, brakes, base and tooling connections. Follow the investigation sequence and maintenance items, and identify conditions requiring manufacturer support.
Maintenance and TroubleshootingAUREK-RC-PN-001Downloadable
Use the symptom-to-check references for the air supply, piping, valves, cylinders and vacuum system, with pre-maintenance safety requirements and conditions requiring manufacturer support.
Operation and TrainingAUREK-HSE-QC-001Downloadable
A printable workstation reference covering pre-shift checks, operation, prohibited actions and abnormal-condition response for trained operators and shift handovers.
Installation and AcceptanceAUREK-QA-FAT-001Downloadable
Record equipment, tooling, function, load and packaging checks against project documents, with test evidence, deviations and authorized signatures for factory acceptance and retention by both parties.
Selection and SolutionsAUREK-RC-RFQ-001Downloadable
Record workpiece, motion, cycle-time, installation and utility data in consistent fields, with separate entries for multiple applications, to support enquiries and preliminary engineering assessment.
Maintenance and TroubleshootingAUREK-MT-PM-001Downloadable
Schedule inspections by maintenance interval and record dates, measurements, corrective actions and replacement parts, linking the maintenance plan to work records and the equipment history.
Selection and SolutionsAUREK-PB-ARK-001Downloadable
An overview of pneumatic industrial manipulators, custom tooling, vacuum handling and workstation lifting, with selection guidance based on workpiece, motion and installation conditions.
Installation and AcceptanceAUREK-QA-SAT-001Downloadable
Inspect the actual installation and complete handling sequence against project documents, recording measurements, trials, training and outstanding actions for site acceptance and authorized handover.
Installation and AcceptanceAUREK-RC-SV-001Downloadable
Collect workpiece, handling-path, foundation, clearance and utility data with supporting photographs and file references, making measurement datums, document references and missing information easy to check.
Selection and SolutionsAUREK-RC-AR-001Downloadable
Evaluate vacuum gripping against the workpiece surface, porosity, weight and stiffness, including cup layout, air-supply matching and auxiliary support.
Selection and SolutionsAUREK-RC-AR-002Downloadable
Assess thermal risks and handling configurations through gripper insulation, component protection, installation layout and operating distance.
Engineering StudiesAUREK-RC-AR-003Downloadable
Evaluate plate thickness, clamping force and safety margin in one process. Compare the effects of supply pressure, stiffness, eccentricity and vacuum slip resistance, and define the roles of analytical screening, finite element review and actual-workpiece testing.
Installation and AcceptanceAUREK-RC-AR-004Downloadable
Site preparation organized around workpieces, handling motions, installation space, foundations and utilities, with priorities for measurement, photography and documentation.
Installation and AcceptanceAUREK-RC-AR-005Downloadable
Foundation loads and site checks for column-mounted pneumatic industrial manipulators, including bearing capacity, concrete, anchoring, embedded foundations and level, with options where the existing foundation is inadequate.
Installation and AcceptanceAUREK-RC-AR-006Downloadable
Arrival checks before unpacking, after unpacking and for documents/accessories, with requirements for recording abnormalities, checking configuration and resolving issues before installation.
Installation and AcceptanceAUREK-RC-AR-007Downloadable
Preparation and testing sequence for site commissioning, including tooling and vacuum checks, training, handover records and reassessment after changes in operating conditions.
Installation and AcceptanceAUREK-RC-AR-008Downloadable
Common installation options for restricted workstations, with assessment priorities for working radius, lifting stroke, tooling parking, access routes and overhead load capacity.
Installation and AcceptanceAUREK-RC-AR-009Downloadable
Installation-layout methods based on pickup and placement points, radius, stroke, rotation, tooling and operator position, with clearance requirements for equipment doors, utilities, access routes and maintenance.
Maintenance and TroubleshootingAUREK-RC-AR-010Downloadable
Effects of leaks and loose fittings on motion, gripping and load balance, with site response and prevention methods organized around safe unloading, pneumatic inspection and retesting.
Operation and TrainingAUREK-RC-AR-011Downloadable
Review pre-shift checks, grip confirmation, smooth handling and unloading before shutdown. Define prohibitions on overloading, leaving suspended loads unattended, unauthorized pneumatic changes and operation with faults for operator and handover training.
Selection and SolutionsAUREK-RC-AR-012Downloadable
Break down the costs of the manipulator, tooling, mounting structure and controls. Explain how load, radius, stroke and site services affect quotations, and compare prices after aligning configuration and scope.
Selection and SolutionsAUREK-RC-AR-013Downloadable
Distinguish manipulator motion capability from tooling contact functions. Review gripping, surface protection and operating coordination, compare common tooling applications, and identify checks for instability, damage and release risks.
Selection and SolutionsAUREK-RC-AR-014Downloadable
Compare contact, support and orientation characteristics across seven end-tooling types. Organize selection by workpiece, process and site, focusing on vacuum suitability, lifting-point strength, surface protection and turning clearance.
Engineering StudiesAUREK-RC-AR-015Downloadable
An introduction to functional zoning, composite insulation paths and pneumatic circuit protection for high-temperature grippers. Calculations and simulations under defined conditions illustrate requirements for load verification, temperature monitoring, pressure-loss control and cyclic testing.
Engineering StudiesAUREK-RC-AR-016Downloadable
Compares the mass, stiffness and cyclic retention of load-bearing plates with different thicknesses, stiffeners and cutouts. Explains design comparison, local stress checks and validation required before design finalization.
Engineering StudiesAUREK-RC-AR-017Downloadable
Organizes tooling design around retention after air loss, state monitoring, release permission and maintenance reset. Equivalent-load calculations and engineering records explain how mechanical, pneumatic and control protection work together.
Engineering StudiesAUREK-RC-AR-018Downloadable
Breaks operating feel down into operating force, drift, rebound and response delay, with test conditions, measurement methods and diagnostic procedures. Example data illustrate the effects of tooling, pneumatic circuits and ergonomics.
Engineering StudiesAUREK-RC-AR-019Downloadable
Define release permissives for mechanical, vacuum and electro-permanent magnetic grippers using height, position, contact and load-transfer confirmation, with requirements for state machines, hardware interlocks, pressure-loss response and acceptance testing.
Engineering StudiesAUREK-RC-AR-020Downloadable
Organize lifting, pneumatic, mechanical and control inspections by equipment characteristics. Distinguish factory inspection from site acceptance, and define the conditions governing document delivery and certification decisions when preparing a project inspection plan.
Engineering StudiesAUREK-WP-ERG-2026-001Downloadable
A guide to identifying multiple manual handling risk factors, the applicability of the NIOSH equation and site risk ranking. It distinguishes peak loads from cumulative exposure and explains process changes, handling aid selection and reassessment after improvements.
Operation and TrainingAUREK-RC-AR-021Downloadable
Starting with equipment structure, workpiece limits and startup inspection, define first-use training procedures, prohibitions, abnormal-condition response and assessment. A training confirmation checklist supports team training and handover checks.
Installation and AcceptanceAUREK-RC-AR-022Downloadable
Review ten categories of site acceptance checks, covering mounting, air supply, loaded operation, tooling safety and takt-time verification. Record results in the checklist, complete documentation and training, and resolve nonconformities.
Maintenance and TroubleshootingAUREK-RC-AR-023Downloadable
Review inspection points for suction cups, foam pads, hoses, fittings, seals and mechanical wear parts. Recognize wear and leakage symptoms, determine replacement needs under different conditions, and organize spare parts for routine maintenance.
Maintenance and TroubleshootingAUREK-RC-AR-024Downloadable
Organize recommissioning checks around appearance, structure, air supply, vacuum, tooling and protective functions. Follow the unloaded and low-load trial sequence, adjust inspection priorities to the shutdown duration and provide operator refresher training.
Maintenance and TroubleshootingAUREK-RC-AR-025Downloadable
Annual checks cover the load-bearing structure, pneumatic balancing system, tooling and protective devices, with requirements for tightening, lubrication, staged trials and defect correction. Use maintenance records and operating conditions to determine subsequent intervals.
Maintenance and TroubleshootingAUREK-RC-AR-026Downloadable
Review possible causes and inspection sequences for sinking, drift, binding, rebound and vacuum faults. Follow safe unloading, withdrawal from service and tagging requirements, assign maintenance responsibilities, and use the fault table for preliminary diagnosis and records.
Selection and SolutionsAUREK-RC-AR-027Downloadable
Determine working radius from the mounting center, pick-and-place path and total load. Compare arm length, rotation angle and mounting arrangements, and collect the site data needed for allowances, operator positions and interference checks.
Installation and AcceptanceAUREK-RC-AR-028Downloadable
A retrofit process covering site survey, design review, interface prefabrication and loaded commissioning, with checks of foundations, swept space, existing tooling interlocks, shutdown arrangements and complete-cycle acceptance.
Selection and SolutionsAUREK-RC-AR-029Downloadable
A guide to part-family grouping, common machine bodies and quick-change modules for multi-model handling, with verification of mechanical and pneumatic/electrical interfaces, model identification, recipe interlocks and changeover time.
Installation and AcceptanceAUREK-RC-AR-030Downloadable
A site survey checklist covering workpieces, processes, space, structures, utilities and control interfaces for automotive line retrofits, with evidence for dynamic envelopes, interlock states, shutdown planning, equipment selection and installation.
Installation and AcceptanceAUREK-RC-AR-031Downloadable
Static and dynamic envelope checks for welding stations, including pick-and-place permissions, locating-pin approach, welding-gun accessories and hose/cable protection. It sets out verification of loaded trajectories, incorrect states and abnormal-event recovery.
Selection and SolutionsAUREK-RC-AR-032Downloadable
Methods for selecting battery module and pack support points, retaining loads during flipping and positioning for assembly. Model identification, load transfer and abnormal-event response define gripper configuration and loaded verification requirements.
Selection and SolutionsAUREK-RC-AR-033Downloadable
Product-family grouping, quick-change platforms and module storage for battery packs, with consistency checks across model, gripper, recipe and tooling, plus changeover inspection, first-piece confirmation and version control.
Maintenance and TroubleshootingAUREK-RC-AR-034Downloadable
Distinguish supply-air failure, local leakage, power loss and signal faults at battery handling stations. Configure mechanical retention, pressure monitoring, vacuum-decay assessment and release interlocks, with safe-placement and fault-injection acceptance methods.
Selection and SolutionsAUREK-RC-AR-035Downloadable
Gripper types, center-of-gravity and degrees-of-freedom selection for picking, rotating and aligning tire/wheel assemblies with studs. Workstation layout, variant coverage and abnormal recovery inform cycle-time and ergonomic acceptance.
Selection and SolutionsAUREK-RC-AR-036Downloadable
Select cups and layouts from glass curvature, surface and accessory conditions. Zoned vacuum protection, flip-axis balance, supported release and actual-sample testing address assembly alignment and surface/edge protection.
Engineering StudiesAUREK-RC-AR-037Downloadable
Methods for suction-point layout, normal load capacity, tangential slip resistance and appearance protection for large automotive sheet-metal parts. Flexible deformation, dynamic trajectories and actual-sample testing establish the release basis for each gripper and process combination.
Engineering StudiesAUREK-RC-AR-038Downloadable
Methods for curved-surface contact, suction-cup layout and vacuum zoning, with verification of full-angle flip loads, vacuum hold time, surface protection and fault injection. It defines motion permissions and supported-release conditions for glass handling.
Engineering StudiesAUREK-RC-AR-039Downloadable
Develop pneumatic and control diagnostics, fault-injection tests, acceptance records and safe recovery procedures around battery pack load paths, locking and release conditions, with a defined sequence from surrogate loads to actual battery packs.
Engineering StudiesAUREK-RC-AR-040Downloadable
Methods for configuring modular grippers around part families, quick-change interface loads, tool identification and changeover interlocks, including first-piece confirmation, abnormal-event recovery and verification of every permitted combination.
Engineering StudiesAUREK-RC-AR-041Downloadable
Distinguish production air use, leakage, allocated electricity use and actual savings. Define branch metering, pressure assessment and life-cycle costing, with a fixed-input calculation illustrating the project acceptance process.
Engineering StudiesAUREK-RC-AR-042Downloadable
Classify handling by actual load support, apply RNLE, three-axis force measurement and RAPP within their respective scopes, and use fixed-input examples to quantify improvement, review data and determine operational release.
Engineering StudiesAUREK-RC-AR-043Downloadable
Evaluate carton porosity, cup sealing and dynamic load capacity through vacuum-source flow checks, zone monitoring and backup energy, with defined requirements for target-carton tests, fault injection and subsystem engineering release.
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